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High quality Single-head online three-stage selective wave soldering For SMT production line
Description:
specifications
Parameter
Overall Dimensions
2850L*1650W*1850H (mm)
Machine frame
Steel structure+baking paint
度Operating height
900±30mm
machine appearance
closed - type
PCB board transportation method
Spray preheating guide rail chain transportation, welding roller transportation
Programming methods of programs
Picture programming, Gerber document, visual teaching programming, etc.
monitoring
standard configuration
Weight
Approx.1500KG
Power supply
380V Three-phase five-wire system, 380V
Total power
30KW
Operating mode
PCB board guide transportation, XYZ axis movement of solder pot, XYZ axis movement of flux spray valve.
PCB parameter
PCB size
Min:30(L)*30(W); Max：500（L）*500（W）(mm)
Adjustable width of guide rail
30-600mm
Thirty to six hundred millimeters
Guideway width adjustment method
Electric width adjustment
Top component height
Max120mm
Bottom component height
Max30mm
PCB Weight
Max20Kg
PCB Process Edge
＞3mm
Selective spray system
Spray movement mode
The spray valve moves on the XY axis.
Mobile control mode
Servo motor + lead screw guide rail
Spray flux volume
one liter
Spray flux add mode
Manual
Spray nozzle type
Spot fire valve
Nozzle diameter
0.13mm
Spray cycle time
1 Sec/soldered dot（The minimum spray time can be set to 0.1 seconds）
Spray movement precision
±0.1mm
spray moving speed
Adjustable from 0 to 500 mm
Spray flow control
pulse controller
Preheating system
Preheating method
Heating from top and bottom
Heating form
Upper infrared heating, lower infrared spotlight heating
temperature control
Hot air setting temperature control, infrared heating rate ratio and time
Temperature control accuracy
±2
Selective Soldering System
Welding movement mode
The tin furnace moves along the XYZ axes
Movement mode
Servo motor + linear rail
Preheating compensation on the top of the solder pot
Hot air heating
Solder feeding mode
Manual
Number of soldering iron tips
one
Solder capacity
15KG
Solder melting time
45min
Solder power
1.2KW
Solder nozzle size
Standard with 5 solder tips (3-64-8 6-10 8-12 10-14)
Solder cycle time
1~5Sec/ soldered dot
Temperature control mode
PID+SSR
Temperature setting range
Max350OC
Temperature accuracy
±2OC
Waver height
Max 0-8mm
Welding precision
±0.1mm
Solder dross
0.2Kg/8H（Not N2 protection）；0.01Kg/8H( N2 protection)
N2 protection system
N2 protection mode
Nozzle and solder pot
N2 consumption
1.5M3/h(Nitrogen concentration>99.999%)
N2 flow control
Glass rotor flowmeter
Exhaust system
Top cover exhaust
Customer supply
Exhaust quantity
2PCS
Exhaust vent diameter
150mm
Exhaust volume
About 15m³/h(Provided by the customer with an external exhaust channel)
Control system
Control mode
PC+ motion control card
PCB Process parameter
Setting, save , open in the PC screen
Other
PCB counting, message, alarm can be read in the PC
Common Wear & Tear Parts
Welding nozzle, nozzle cleaning fluid, high-temperature bearing
Standard machine include
|
Serial |
Item |
content |
Quantity |
|
1 |
Controlling system |
PC & monitor |
1set
|
|
Live on monitor camera |
|||
|
dual motion control |
|||
|
2 |
Motion table(fluxing) |
Fully cast iron xy motion table |
1set
|
|
2 axis equipped with ball screw & linear guild rail |
|||
|
2 axis equipped with servo motor & driver |
|||
|
3 |
Fluxing system |
Imported jet fluxing valve(dual nozzle) |
1set |
|
flux tank |
|||
|
flux pneumatic system |
|||
|
4 |
preheating system |
slight heat on the wind and preheating with infrared spotlights |
1set |
|
5 |
Motion table( soldering ) |
Fully cast iron xyz motion table |
1set |
|
3 axis equipped with ball screw & linear guild rail |
|||
|
3 axis equipped with servo motor & driver |
|||
|
6 |
Soldering pot |
13KG electromagnetic pump tin furnace |
1set |
|
solder temperature over heat alarm system |
|||
|
solder temperature controlling system |
|||
|
2 inline heating system |
|||
|
（inner diameter 8mm, 3mm, 4mm, 5mm,6mm )Standard equipped solder nozzle |
|||
|
7 |
Conveyor system |
stepper control for front & rear conveyor |
1set |
|
pin chain for conveyor (soldering section) |
|||
|
PCB Plate blocking device spray section, preheating section |
|||
|
stepper control for front & rear conveyor |
|||
|
roller for conveyor (soldering section) |
|||
|
PCB stopper system |
|||
|
PCB side clamping system |
|||
|
8 |
Machine chassis |
machine frame/cover & painting |
1set |
Motion system
Fluxing system
Standard equipped with imported jet valve to get precious fluxing result with small flux dot, please note flux solid content should be less than 10%.
Flux is stocked by PP plastic pressure tank, make sure pressure stable without influenced of amount of flux.
Machine key parameters
name
brand
brand belong
Controlling
industrial computer
Evoc
China
monitor
Philips
ned
Controller
positive motion
China
SSR
Jiale
Switzerland
box relay
Omron
Japan
switch
Mingwei
chinese taiwan
contactor
CHNT
China
AC contactor
Schneider Electric
France
sensor
Omron
Japan
Motion parts
Servo motor
Panasonic
Japan
servo driver
Panasonic
Japan
ball screw
SHANGYIN
Taiwan
linear guild
SHANG YIN
Taiwan
Pneumatic
Pressure sensor
AirTAC
chinese taiwan
Air cylinder
AirTAC
chinese taiwan
Email: caojun@hk-yush.com / evaliu@hk-yush.com