Auto Nozzle Cleaning Machine
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High Efficiency Environmentally friendly water-based online PCBA cleaning machine YSL-600-500

Feature

1. Fully automatic cleaning mode: The PCBA runs parallel on a mesh belt with a width of W600mm. Meanwhile, the heated cleaning solution is sprayed at high pressure and in equal directions through the spray arms.
The entire process of automatic cleaning, rinsing (opening the loop), and drying;
2. Full-process visualization: Tempered glass visualization window, making the cleaning process clear at a glance.
3. Scientific nozzle design (patent) : It adopts a gradually increasing distribution on both sides - thorough cleaning, and the spray arm and nozzle are detachable.
4. Adjustable pressure of the visual nozzle: It solves the problem of collision and splashing of small-sized workpieces under high-pressure spray conditions during cleaning.
5. The viewing window and the entrance are equipped with photoelectric protection to prevent the cleaning solution from splashing out, and the plate drop detection ensures its safety.
6. Comprehensive cleaning system: The standard dilution tank and spray rinse tank are both equipped with heating systems, which enhance the cleaning efficiency. Shorten the cleaning time and be compatible
Run water washing or chemical cleaning for SMT; Thoroughly and effectively clean the organic and inorganic contaminants such as rosin and solder paste remaining on the surface of THT's PCBA.
7. The built-in filtration system for cleaning and recovery has the function of compensating for the concentration of the cleaning solution. The solvent section is condensed and recovered for recycling, reducing the amount of solvent used.
8. Body material: The entire body is made of stainless steel, resistant to acidic, alkaline and other cleaning solutions.
9. Equip a UPS reserve power supply for protection. In case of a solid fault, it should have an emergency stop button and leakage protection function.
10. Lower operating costs: Lower equipment investment costs, localized services, teams, and abundant spare parts supply.

Aypplication field

The fully automatic water cleaning machine is an energy-saving, environmentally friendly, and batch cleaning integrated high-end comprehensive cleaning  machine. It can fully automatically complete the functions of cleaning, rinsing (open loop/closed loop), and drying online.
1.It is mainly used for cleaning coated products and high-end precision products in military, aviation, aerospace electronics, medical, automotive new  energy, automotive and other fields. It can effectively clean organic and inorganic contaminants such as rosin flux, water-soluble flux, no-cleaning
flux/solder paste remaining on the surface of SMT/THT PCBA after soldering
2. Cleaning of solder paste for poorly printed PCB boards, cleaning of solder paste for scrapers, etc.


Cleaning Value

  • Save Costs   :(1) Manual cleaning of PCBA with brushes and alcohol-based solvent cleaning solutions is
    extremely inefficient, averaging 60-80 PCS/H, and multiple people need to be arranged for  cleaning.
    (2) The consumption of cleaning solution is relatively large;
    (3) Due to the harsh cleaning environment, strong labor force and high personnel turnover,    the hidden costs also increase.
    (4) Manual cleaning is not thorough and requires multiple cleanings, which increases the   defect rate and raises the hidden labor cost.;
  • High Efficiency:(1)Approximately 13 square meters per hour;   Calculation method: Total width/Network chain speed
    Example: 150*200mm plate, output per hour approximately 450PCS/H, subject to actual conditions.
    Calculation method: Total square meters/Single square meters
    (2) The device is started with a one-click button
    and is connected to the online network link
    In operation, one person can operate at least five pieces of equipment. If one or two pieces of
     equipment are operated by one person, the  operator can do other things completely.
  • Environmentally friendly and pollution-free:(1) The original cleaning process adopted alcohol-  based volatile solvent-based methods.
    This equipment is flammable and unsafe as it pollutes the air. The cleaning solution is water-based and has no volatile or flash point.
  • Quality Assurance:(1) Manual multiple scrubbing and washing are adopted for the micro
    There is a risk of scratches on the originalcomponents. The cleaning process is not
    thorough to a large extent, which is determined by the scrubbing process. Additionally, there are fatigue periods and emotional periods for workers.

Equipment Parametres



Content


Parameters


Size of the cleaning area


The total length of the three cleaning sections is 1140MM


Equipment appearance dimensions:


5000MM* 1960MM* 1840MM


Process flow:


Into the board section, water vapor separation, pre-cleaning - clean clean 1-2 - chemicals isolation -  drainage chamber - rinse -- rinse -- rinse 1 2 - the final spray - wind cut 1 - the wind cut 2 - drying -    the plate - drying 2 paragraphs





Capacity calculation



Mesh belt speed: Adjustable from 0.1 to 1.5 meters per minute. It is recommended to adjust the         working speed to 0.4-0.5 meters per minute.

Reference: For 450mmX100mm plates, the plate placement spacing is 5mm, and the working            speed is 0.5 meters per minute


Output: approximately 13 square meters per hour; Calculation method: Total width/Mesh belt speed

Example: 150*200mm plate, output per hour: approximately 450PCS/H. This output is for reference  only and subject to actual conditions. Calculation method: total square meters/single square meters



Conveying surface height


950±50mm(adjust)


Entrance and exit direction:


Left in, right out (viewed from the front window of the unit)



Exhaust volume (air extraction volume) :


about36M³/Min  Exhaust outlet diameter: 250mm, three at the front, middle and rear



Weight:



about1800KG



Power supply requirements


AC380/3P/50HTotal power: 102Kw/ 160A Rated operating power: 55Kw/85A


















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